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Biomass Pellet Fired Aluminum Melting Furnace

Biomass Pellet fired aluminum melting furnace is a metal melting furnace in use of biomass fuel, it’s environmental friendly, energy-saving, and can saving 30 ~ 60% of fuel costs than the traditional fuels oil (gas), electric .

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Product Details

Biomass Pellet Fired Aluminum Melting Furnace


1. Product Introduction of the biomass pellet fired aluminum melting furnace

Biomass pellet fired aluminum melting furnace is adopts combustion and melting furnace integration design. It has the characteristics of small footprint, high efficiency, energy saving, saving operation cost, environmental protection and convenient operation. Our company aluminum melting furnace adopts high temperature refractory materials, with baking technology of our company are unique, ensure the quality, does not appear to burn down the problem. Reduce maintenance probability and improve production efficiency. In order to solve the large amount of dust and sparks from the reflector, it affects the operation and production quality of the equipment personnel. Our company specially designs the inner dust removing device and solves the problem thoroughly. Convenience for customer use.


2. Product Parameter of the biomass pellet fired aluminum melting furnace

Item no.

Melting capacity

Liquid alu capacity

Die-casting machine

Power

Size(LxWxH)

GV-300-AL

100kg/h

300kg

180T-350T

0.75kw

1700

1600

1770

GV-500-AL

150kg/h

500kg

350T-500T

0.75kw

1800

1600

1800

GV-800-AL

180kg/h

800kg

500T-630T

1.3kw

2000

1900

2150


3. Operation principle of the biomass pellet fired aluminum melting furnace

Biomass wood pellet by automatically feeding into the burning chamber, burning produces high-temperature gas. In this process produce intermediate products H2, CH4, CnHm, Co and other combustible components, they are complete combustion in the high temperature chamber with sufficient oxygen , then release of heat energy heating the crucible. The high temperature gas will be lead to the middle and upper part of the crucible when it is heating the bottom, to make heating more uniform, aluminum liquid better insulation and heat utilization high efficiency.


4. Product Feature of the biomass pellet fired aluminum melting furnace

1 High acceptance by operators, good working environment

Biomass aluminum melting furnace overall use of human design, according to the workers' needs and design practice, and with the mechanical arm to use; furnace surface using metal coatings, low temperature, greatly improve worker acceptance; unique internal structure of ash, cleaning simple and easy to operate.

2 non-toxic, harmless, non-polluting, safe

Aluminum melting furnace using biomass solid fuel, raw materials used sawdust, shavings, wood, trees, tree branches and other plant waste machined repression, burning smokeless, odorless, clean environment, and its sulfur, nitrogen, ash content is much lower than burning coal and oil.

3 high efficiency, fire quick and cost savings

Device uses a unique direct-fired semi-gasification combustion, and is equipped with adjustable swirl combustion air inlet mixing, big heating area, reducing the slag discharge; lining new energy, waste heat recovery systems designed to significantly improve the thermal efficiency, compared to traditional fuel oil (gas), electric heating, etc. save 30 to 60%.

4 good insulation properties

5 unique feeding system design, no get stuck, no fire back

6 automatic alarm system

7 Nice appearance, good design and practical

Nice appearance, color coordination and compact design ,carefully making ,with metal paint spraying, frame welding with lifting holes for easy lifting equipment and maintenance


5.  Production Details of the biomass pellet fired aluminum melting furnace

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6. Economic Analysis of the biomass pellet fired aluminum melting furnace

Take a 280 T die casting machine for example, 24 hours a day production, one day out of 4,000 die; 400g per modulo calculation; daily consumption of aluminum liquid 1600kg; work 30 days a month, working 300 days a year total.

The following is the cost comparison of various fuels: (RMB)

Fuel

Electricity

Diesel

Gas

Biomass

Heat value

860kcal/KW

10200/kg

8500kcal/Nm3

4000kcal/kg

Unit price

0.9/kw

8/kg

4.8/Nm3

1.1/kg

Fuel consumption /T alu.liquid

500Kw

100kg

120Nm3

250kg

Cost/T 

450

800

576

275

Melting alu.liquid per day

1.6T

Cost/day

720

1280

921.6

440

Cost saving/day 

280

840

481.6


Cost saving/month 

8400

25200

14430


Cost saving/year 

84,000

252,000

144,300


Cost saving %

38%

65%

52%



7. Product Qualification of the biomass pellet fired aluminum melting furnace

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8. Deliver, Shipping And Serving of the biomass pellet fired aluminum melting furnace

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9. FAQ

Why Choose Us ?

1) We're the leading manufacturer of biomass burner, hot air generator, Aluminum melting furnace, factory located in Foshan.

2) We are exporting to many countries and area, we have distributor in Malaysia, Thailand , India and Ukraine.   

3) We have plenty of experience in various applications nearby, can show you the running machine in our customer's place any time.

4) Competitive price, high quality and quick delivery.

5) Engineers are able to serve oversea.

Our Service:

1) Your letters about any question will be replied within 24 hours.

2) We can design a machine according to your request.

3) We are a team full of experienced engineers, you have any question could tell us.

4) Good after-sale service offered.

5) We could provide training lesson in your factory.


10. Last News

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