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Crucible Type Melting Holding Furnace

With very long years of experience of aluminum melting furnace manufactures, we are high appreciated in creating the crucible type melting holding furnace that available at energy saving and cost saving.

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Product Details

Crucible Type Melting Holding Furnace


1. Product Introduction of the crucible type melting holding furnace

Crucible type melting holding furnace is a metal melting furnace with the shape of crucible, which can melt solid metal such as aluminum, zinc and nonferrous etc. The furnace is constantly heated as the solid metals are put into the crucible and lower the temperature. Through the new design method of waste heat recovery, this makes it possible to save the extra heat application and that leads to lower energy cost. Due to its environmental, non-pollution and high efficiency, it is lovely by many countries, such as India, Bangladesh, Thailand, Vietnam, Indonesia, Russa,etc.


2. Product Parameter of the crucible type melting holding furnace

Item no.

Melting capacity

Liquid alu capacity

Die-casting machine

Power

Size(LxWxH)

GV-300-AL

100kg/h

300kg

180T-350T

0.75kw

1700

1600

1770

GV-500-AL

150kg/h

500kg

350T-500T

0.75kw

1800

1600

1800

GV-800-AL

180kg/h

800kg

500T-630T

1.3kw

2000

1900

2150


3. Product Feature of the crucible type melting holding furnace

★ High acceptance by operators, good working environment

Biomass aluminum melting furnace overall use of human design, according to the workers' needs and design practice, and with the mechanical arm to use; furnace surface using metal coatings, low temperature, greatly improve worker acceptance; unique internal structure of ash, cleaning simple and easy to operate.

★ non-toxic, harmless, non-polluting, safe

Aluminum melting furnace using biomass solid fuel, raw materials used sawdust, shavings, wood, trees, tree branches and other plant waste machined repression, burning smokeless, odorless, clean environment, and its sulfur, nitrogen, ash content is much lower than burning coal and oil.

★ high efficiency, fire quick and cost savings

Device uses a unique direct-fired semi-gasification combustion, and is equipped with adjustable swirl combustion air inlet mixing, big heating area, reducing the slag discharge; lining new energy, waste heat recovery systems designed to significantly improve the thermal efficiency, compared to traditional fuel oil (gas), electric heating, etc. save 30 to 60%.

★ easy to clean recycled aluminum liquid leak

Equipment using split design, the base can be separated from the main furnace . In case the aluminum liquid leak ,can get it out from the base removed . It is quickly and easily.

★ unique feeding system design , no get stuck , no fire back

★ PLC control and VFD control of feeder and blower

Feeding ratio, air supply are dual frequency conversion control technology, requires a comprehensive response to various combustion operation digitized. According to the actual needs of the combustion temperature, the flexibility and freedom to set temperature, set intelligent


4.  Production Details of the crucible type melting holding furnace

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5. Economic Analysis of the crucible type melting holding furnace

Take a 280 T die casting machine for example, 24 hours a day production, one day out of 4,000 die; 400g per modulo calculation; daily consumption of aluminum liquid 1600kg; work 30 days a month, working 300 days a year total.

The following is the cost comparison of various fuels: (RMB)

Fuel

Electricity

Diesel

Gas

Biomass

Heat value

860kcal/KW

10200/kg

8500kcal/Nm3

4000kcal/kg

Unit price

0.9/kw

8/kg

4.8/Nm3

1.1/kg

Fuel consumption /T alu. liquid

500Kw

100kg

120Nm3

250kg

Cost/T 

450

800

576

275

Melting alu. liquid per day

1.6T

Cost/day

720

1280

921.6

440

Cost saving/day 

280

840

481.6


Cost saving/month 

8400

25200

14430


Cost saving/year 

84,000

252,000

144,300


Cost saving %

38%

65%

52%


 

6. Product Qualification of the crucible type melting holding furnace

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7. Deliver, Shipping And Serving of the crucible type melting holding furnace

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8. FAQ

What is the power supply of the furnace?

The power supply of the furnace is to be decided by customer's side. We are able to adjust the power supply.

(volt and phrase) through the transformer so that the furnace is ready to use at the end user's site.

What information should be customer provide to get an accurate quotation.

The customer should provide the related technical requirements, drawings, pictures, industrial voltage, planned output, etc.

What is the delivery time?

The delivery time of the furnace is 20 days around after receipt of down payment.

What is the warrantee period of furnace?

The warrantee period is 1 year after completion of test-running.


9. Last News

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