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Wood Pellet Fired Aluminum Melting Furnace

Wood Pellet Fired Aluminum Melting Furnace

Wood pellet fired aluminum melting furnace is very environmental protection furnace, which is by automatically feeding wood pellets into the combustion chamber, to achieve the purpose of melting aluminum,zinc and non-ferrous meltal. it is high efficiency, energy saving and non pollution.

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Product Details

Wood Pellet Fired Aluminum Melting Furnace

1. Product Introduction of the wood pellet fired aluminum melting furnace

Wood pellet fired aluminum melting furnace is mainly used for melting aluminum and heat preservation, also can be used for low-melting-point nonferrous metals and alloy such as zinc, stannum, copper, plumbum, cadmium for melting and heat preservation. Because of using the wood pellet as green combustion fuel, this metal melting furnace has advantages of high heat efficiency, simple construction, user-friendly control, low power consumption etc.


2. Product Parameter of the wood pellet fired aluminum melting furnace

Item no.

Melting capacity

Liquid alu capacity

Die-casting machine

Power

Size(LxWxH)

GV-300-AL

100kg/h

300kg

180T-350T

0.75kw

1700

1600

1770

GV-500-AL

150kg/h

500kg

350T-500T

0.75kw

1800

1600

1800

GV-800-AL

180kg/h

800kg

500T-630T

1.3kw

2000

1900

2150


3. Configuration of the wood pellet fired aluminum melting furnace

Operative fuel :6-10mm wood pellet

Crucible capacity: 300kg / 500kg / 800kg

Feeding system: Automatic /Manual

Damper adjustment: Automatic /Manual

Ignition system: Automatic /Manual

Control system: PLC

Chamber temperature: ≦ 1200 ℃

Pot temperature: ≦ 700 ℃

Flame control: size of the fire can be set

Completely melted Time: 3-4 hours the first pot, 2 hours from the second

Other features: Inspection window in hopper, replaceable circle observation port in chamber , emergency stops, operation mode switching


4. Product Feature of the wood pellet fired aluminum melting furnace

1) Structure: This melting furnace is composed of furnace shell, furnace lining, furnace cover, crucible, feeding system, temperature control system, and aluminum leakage alarm device;

2) Furnace shell is ring-shaped, welded by steel plate and section steel;

3) Furnace lining is made of high alumina refractory brick, light-weight insulating brick and aluminum silicate fiber cotton. This energy-saving type furnace lining structure has advantages of fast temperature rising, excellent heat preservation performance, remarkable energy saving effect;

4) The crucible can be graphite crucible or stainless steel crucible according to user’s needs. The advantage of graphite crucible: excellent thermal conductivity and high-temperature resistance performance, strong corrosion resistance;

5) The furnace is controlled by intelligent digital display, have functions of temperature control,  over-temperature alarming, automatic power off protection etc, can ensure a precise and reliable temperature control;

6) aluminum leakage alarm device are installed at the bottom of furnace, easy and rapid to replace, can protect the furnace effectively.


5. Production Details of the wood pellet fired aluminum melting furnace

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6. Economic Analysis of the wood pellet fired aluminum melting furnace

Take a 280 T die casting machine for example, 24 hours a day production, one day out of 4,000 die; 400g per modulo calculation; daily consumption of aluminum liquid 1600kg; work 30 days a month, working 300 days a year total.

The following is the cost comparison of various fuels: (RMB)

Fuel

Electricity

Diesel

Gas

Biomass

Heat value

860kcal/KW

10200/kg

8500kcal/Nm3

4000kcal/kg

Unit price

0.9/kw

8/kg

4.8/Nm3

1.1/kg

Fuel consumption /T alu.liquid

500Kw

100kg

120Nm3

250kg

Cost/T 

450

800

576

275

Melting alu.liquid per day

1.6T

Cost/day

720

1280

921.6

440

Cost saving/day 

280

840

481.6


Cost saving/month 

8400

25200

14430


Cost saving/year 

84,000

252,000

144,300


Cost saving %

38%

65%

52%



7. Product Qualification of the wood pellet fired aluminum melting furnace

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8. Deliver, Shipping And Serving of the wood pellet fired aluminum melting furnace

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9. FAQ

Why Choose Us ?

1) We're the leading manufacturer of biomass burner, hot air generator, Aluminum melting furnace, factory located in Foshan.

2) We are exporting to many countries and area, we have distributor in Malaysia, Thailand, India and Ukraine.

3) We have plenty of experience in various applications nearby, can show you the running machine in our customer's place any time.

4) Competitive price, high quality and quick delivery.

5) Engineers are able to serve oversea.

Our Service: 

1) Your letters about any question will be replied within 24 hours.

2) We can design a machine according to your request.

3) We are a team full of experienced engineers, you have any question could tell us.

4) Good after-sale service offered.

5) We could provide training lesson in your factory.


10. Last News

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