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Pellet Fired Aluminum Melting Furnace

Pellet fired aluminum melting furnace is a new environmental protection metal melting furnace. Using pellet as fuel instead of traditional coal fired and heavy oil furnace. It not only has high efficiency and energy saving melting capacity,but also can meet the standard of environmental requirement.

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Product Details

Product Introduction 

Pellet fired aluminum melting furnace is mainly used for melting or melting aluminum, zinc, lead, tin, cadmium and other low melting non-ferrous metal and alloy.It usually cooperates with die casting machine,  used in liquid aluminum insulation and refined. Further, biomass staff is the alternative fuel to replace gas, electric and oil. Normally,it can help enterprises reduce 30%-60% of the energy consumption costs.



Product Parameter

Item no.

Melting capacity

Liquid alu capacity

Die-casting machine

Power

Size(LxWxH)

GV-300-AL

100kg/h

300kg

180T-350T

0.75kw

1700

1600

1770

GV-500-AL

150kg/h

500kg

350T-500T

0.75kw

1800

1600

1800

GV-800-AL

180kg/h

800kg

500T-630T

1.3kw

2000

1900

2150


Product Features

1)non-toxic, harmless, non-polluting, safe

Aluminum melting furnace using biomass solid fuel, raw materials used sawdust, shavings, wood, trees, tree branches and other plant waste machined repression, burning smokeless, odorless, clean environment, and its sulfur, nitrogen, ash content is much lower than burning coal and oil.

Equipment using split design, the base can be separated from the main furnace . In case the aluminum liquid leak ,can get it out from the base removed . It is quickly and easily.

2)unique feeding system design , no get stuck , no fire back

response to various combustion operation digitized. According to the actual needs of the combustion temperature, the flexibility and freedom to set temperature, set intelligent

3)PLC control and VFD control of feeder and blower

Feeding ratio, air supply are dual frequency conversion control technology, requires a comprehensive response to various combustion operation digitized. According to the actual needs of the combustion temperature, the flexibility and freedom to set temperature, set intelligent.


Production Details 

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  aluminum melting furnace details pellet  melting furnace


Economic Analysis 

Take a 280 T die casting machine for example, 24 hours a day production, one day out of 4,000 die; 400g per modulo calculation; daily consumption of aluminum liquid 1600kg; work 30 days a month, working 300 days a year total.

The following is the cost comparison of various fuels: (RMB)

Fuel

Electricity

Diesel

Gas

Biomass

Heat value

860kcal/KW

10200/kg

8500kcal/Nm3

4000kcal/kg

Unit price

0.9/kw

8/kg

4.8/Nm3

1.1/kg

Fuel consumption /T alu.liquid

500Kw

100kg

120Nm3

250kg

Cost/T 

450

800

576

275

Melting alu.liquid per day

1.6T

Cost/day

720

1280

921.6

440

Cost saving/day 

280

840

481.6


Cost saving/month 

8400

25200

14430


Cost saving/year 

84,000

252,000

144,300


Cost saving %

38%

65%

52%


 

Product Qualification

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Deliver, Shipping And Serving

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FAQ

Q1.What's the use life of your biomass burner?

A: 5 years if you operate obey our operation manual.
Q2. What's the consumption per hour of your burner?

A: This is comply with the model you choose, details pls refer our catalog.
Q3.Which material do you use? 

A: New high-temperature composite materials, like refractory powder, castable material. durable for use.
Q4.What's your combustion principle? 

A: Suspension combustion, half fuel half air, burn furthest can up to 95% or more.
Q5.How about the ignition system? 

A: Automtic system,  diesel & petrol either is ok.
Q6.How much time it takes to start the burner?

A: About 5-10minutes.
Q7.How much time it takes to install the machine? 

A: It's easy for our technicians, it depends on the equipment that you need. 
Q8.How many kg of pellet it consume per hour ?

A: Depends on the model you choose, details will send you by email. 

Q9How many people it needs to run the burner? 

A: Only one person.
Q10. Can it work continuous? 

A: Yes, it can keep working for 24 hours x 7days.

Q11. Can it be fed automatic?

A: Yes, we have automatic feeding system.

Q12.Can it be customizable?

A: Yes, we can produce the burner according to different customer's special requests.

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