Product Introduction
Wood pellet fired aluminum melting furnace is mainly used for melting aluminum and heat preservation, also can be used for low-melting-point nonferrous metals and alloy such as zinc, stannum, copper, plumbum, cadmium for melting and heat preservation. Because of using the wood pellet as green combustion fuel, this metal melting furnace has advantages of high heat efficiency, simple construction, user-friendly control, low power consumption etc.
Product Parameter
Item no. | Melting capacity | Liquid alu capacity | Die-casting machine | Power | Size(LxWxH) | ||
GV-300-AL | 100kg/h | 300kg | 180T-350T | 0.75kw | 1700 | 1600 | 1770 |
GV-500-AL | 150kg/h | 500kg | 350T-500T | 0.75kw | 1800 | 1600 | 1800 |
GV-800-AL | 180kg/h | 800kg | 500T-630T | 1.3kw | 2000 | 1900 | 2150 |
Configuration
Operative fuel :6-10mm wood pellet
Crucible capacity: 300kg / 500kg / 800kg
Feeding system: Automatic /Manual
Damper adjustment: Automatic /Manual
Ignition system: Automatic /Manual
Control system: PLC
Chamber temperature: ≦ 1200 ℃
Pot temperature: ≦ 700 ℃
Flame control: size of the fire can be set
Completely melted Time: 3-4 hours the first pot, 2 hours from the second
Other features: Inspection window in hopper, replaceable circle observation port in chamber , emergency stops, operation mode switching
Product Features
1) Structure: This melting furnace is composed of furnace shell, furnace lining, furnace cover, crucible, feeding system, temperature control system, and aluminum leakage alarm device.
2) Furnace shell is ring-shaped, welded by steel plate and section steel.
3) Furnace lining is made of high alumina refractory brick, light-weight insulating brick and aluminum silicate fiber cotton. This energy-saving type furnace lining structure has advantages of fast temperature rising, excellent heat preservation performance, remarkable energy saving effect.
4) The furnace is controlled by intelligent digital display,which have functions of temperature control, over-temperature alarming, automatic power off protection etc, ensuring precise and reliable temperature control.
5) Aluminum leakage alarm device are installed at the bottom of furnace, easy and rapid to replace, can protect the furnace effectively.
Production Details
Economic Analysis
Take a 280 T die casting machine for example, 24 hours a day production, one day out of 4,000 die; 400g per modulo calculation; daily consumption of aluminum liquid 1600kg; work 30 days a month, working 300 days a year total.
The following is the cost comparison of various fuels: (RMB)
Fuel | Electricity | Diesel | Gas | Biomass |
Heat value | 860kcal/KW | 10200/kg | 8500kcal/Nm3 | 4000kcal/kg |
Unit price | 0.9/kw | 8/kg | 4.8/Nm3 | 1.1/kg |
Fuel consumption /T alu.liquid | 500Kw | 100kg | 120Nm3 | 250kg |
Cost/T | 450 | 800 | 576 | 275 |
Melting alu.liquid per day | 1.6T | |||
Cost/day | 720 | 1280 | 921.6 | 440 |
Cost saving/day | 280 | 840 | 481.6 | |
Cost saving/month | 8400 | 25200 | 14430 | |
Cost saving/year | 84,000 | 252,000 | 144,300 | |
Cost saving % | 38% | 65% | 52% |
Product Qualificatione
Deliver, Shipping And Serving
FAQ
A:1) We are the leading manufacturer of biomass burner, hot air generator, Aluminum melting furnace, factory located in Foshan.
2) We are exporting to many countries and area, we have distributor in Malaysia, Thailand, India and Ukraine.
3) We have plenty of experience in various applications nearby, can show you the running machine in our customer's place any time.
4) Competitive price, high quality and quick delivery.
5) Engineers are able to serve oversea.
Q2.Our Service?
A:1) Your letters about any question will be replied within 24 hours.
2) We can design a machine according to your request.
3) We are a team full of experienced engineers, you have any question could tell us.
4) Good after-sale service offered.
5) We could provide training lesson in your factory.
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