Product introdution:
Automatic ingot stacking machines are high-end intelligent equipment designed for the modern foundry, metal processing, and warehousing logistics industries. They revolutionize the traditional manual or semi-automatic stacking of ingots (such as aluminum ingots, copper ingots, zinc ingots, steel billets, etc.) by utilizing advanced robotic technology, machine vision systems, and intelligent control software. These systems enable automatic recognition, grasping, turning, layering, and stacking of high-temperature or room-temperature metal ingots, forming neat and stable stacks.
Core Features:
Fully Automated Intelligent Operation, Maximizing Cost Reduction and Efficiency
Unmanned Operation: Requires no manual intervention throughout the process, capable of 24/7 continuous and stable operation. Significantly reduces labor intensity and costs, completely solving staffing challenges in high-temperature and high-risk environments.
High Speed & High Cycle Rate: Utilizes optimized robot trajectories and high-speed grippers to achieve a stacking speed of over XX ingots per minute, substantially boosting overall production line output.
Seamless Integration: Can be seamlessly integrated with upstream equipment (casting machines, cooling conveyors) and downstream equipment (strapping machines, AGVs/RGVs), enabling full-process automation from molding to palletizing and outbound logistics.
High Adaptability for Complex Working Conditions
High-Precision Vision Guidance: Employs industrial-grade 3D/2D vision systems to intelligently identify ingot position, orientation, and shape deviations. Automatically corrects gripping actions, offering high tolerance for irregular incoming materials.
Multi-Functional Gripper Design: Modular grippers can be adapted to various ingot types (square, round, T-shaped, etc.) and sizes, with easy changeover. Features high-temperature resistance, allowing direct handling of ingots with residual heat from cooling.
Intelligent Stacking Algorithm: Built-in multiple stacking programs. Custom stacking patterns (e.g., crosswise, interleaved layers) can be defined based on customer requirements, ensuring neat and stable stacks conducive to subsequent transportation and storage.
Robust and Reliable, Ensuring Long-Term Stability
Heavy-Duty Industrial Quality: Core components incorporate high-end brand robots and servo systems. The main structure is made of heavy-duty steel, guaranteeing long-term stable operation in high-temperature, high-dust, and high-load environments.
Excellent Safety Protection: Equipped with comprehensive safety light curtains, emergency stop buttons, anti-collision devices, and audible/visual alarm systems. Complies with international safety standards, providing multiple layers of protection for personnel and equipment.
Smart Connectivity and Digital Management
Central Control System: Features a large human-machine interface (HMI) touchscreen for intuitive operation. Enables real-time monitoring of production status, counting, fault diagnosis, and other information.
Data Interface Capability: Supports industrial communication protocols such as OPC UA and Modbus TCP, allowing easy integration into factory MES/ERP systems. This enables production data visualization and management, providing support for decision-making.
Low-Maintenance Design: Key components utilize maintenance-free or long-interval maintenance designs, reducing daily operational and maintenance costs.
Value Delivered to Our Clients:
Economic Value: Saves over 70% on labor costs, increases production capacity, and reduces losses caused by downtime in high-temperature environments.
Safety Value: Eliminates safety hazards associated with manual handling, creating a safer working environment.
Quality & Consistency: Prevents errors and surface damage from manual stacking, ensuring superior product appearance and consistent, stable stack patterns.
Competitive Value: Enhances the company's image as an automated enterprise, meets the demand of high-end clients for intelligent supply chains, and serves as benchmark equipment for building modern, state-of-the-art factories.
Company introduction:
Greenvinci has Founded in 2011 is a company specializing in R&D, production and sales of industrial furnaces and
aluminum metal processing equipment. the company is located in Foshan, an advanced equipment manufacturing base
on the west bank of the Pearl River. It has 40 employees, including 5 thermal technology engineers and 25 manufacturing
and installation after-sales engineering technicians. Our company's advanced energy-saving technology has unique
technology and expertise in non-ferrous metal melting and heat preservation.
Our company has divided into two departments: secondary metal recovery equipment department, industrial furnace,
aluminum die-casting equipment department. The main products are aluminum melting furnace, zinc melting furnace,
reverberatory furnace, aluminum ingot continuous casting machine, vertical ash rubbing machine, dust removal
equipment, centrifugal aluminum casting machine, etc. The products are exported to more than 20 countries around the
world, mainly to Eastern Europe, Southeast Asia, South Asia, the Middle East and other countries and regions, and have
been unanimously recognized and praised by customers at domestic and overseas.
Greenvinci provides customers with the most cutting-edge professional information, complete production line, solutions
and high-quality after-sales service
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