Biomass burner solution machine is an effective way for system transformation and engineering project.Saving at least 40% cost and reaching environmental standard are core competitiveness of this product solution.
Case study
3.6 million Kcal biomass gasification burner for wood powder drying in Malaysia
1. Before transformation
A horizontal wood-burning stove, size: 20X10X8.5 feet(6.6X3.3X2.8M), output: 6T/H, designed output:10T/H. Have 55KW I.D.fan, drum tail temperature: 100-120℃. the specific drying temperature can not be sure. drum size: DIA3.5 X9M long.
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2. Customer Requirements
Output: 8-10T/H, 24 hours continuous work, no black smoke.
3. GreenVinci Solution
With biomass wood chips gasifier, the drying temperature can be increased and keep stable, and the automatic constant temperature can be realized to increase the output. According to the specific situation of the site and user requirements, specific plans are put forward.
4. After transformation
outlet temperature: 350 ℃, drum temperature: 160-170 ℃. wood powder: 50-60% moisture to 10%.
Result
1. Stable temperature, output: 6 T/H to 10 T/H.
2. Less manpower cost, reduce one furnace supervisor.
3. No black smoke
In December 2018, the feedback was returned through phone, the equipment was running normally, and the output reached 10T/H. The user was satisfied with this biomoass solution.
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About us
GreenVinci is a China leading manufacturer of energy saving equipment with about 10 years experience, focusing on providing green solution for heating system, served more than 1000 customers in more than 30 countries and regions.
To replace high cost fuel such as Natural gas, diesel, LPG, LNG, CNG, FO etc. And heavy pollution fuel such as coal, firewood directly fire, with biomass fuel to be environment friendly, cost saving and high efficiency.
Economic analysis (price in USD)
Fuel | Unit | Heat value（Kcal） | Price (USD) | Consumption | Cost（USD/T） | Cost comparision | Remarks |
Electricity | kw | 860 | $0.12 | 700 | 84 | 114% | |
Diesel | kg | 10200 | $0.87 | 65 | 57 | 44% | |
Natrual gas | m3 | 8500 | $0.49 | 80 | 39 | standard | |
Pellet | kg | 4000 | $0.12 | 208 | 25 | -36% | |
wood chips | kg | 3600 | $0.07 | 230 | 16 | -59% | Pyrolysis |
Coal | kg | 5500 | $0.08 | 178 | 14 | -64% |
* Taking the fuel cost for producing 1 T steam as an example, the actual cost will be different because of different fuel prices and boiler thermal efficiency.
Our product
Working principle
Biomass fuel automatically feed into the burner chamber, semi-gasification pyrolysis combustion technology, produce fire and combustible gas--H2, CO, CH4 etc., fully combustion, higher thermal efficiency up to 90%.
Parameter of the biomass burner solution machine | ||||
Manual ash cleaning | ||||
Item No. | GV-120-G | GV-180-G | GV-240-G | GV-360-G |
Output Power(Kcal) | 120×104 | 180×104 | 240×104 | 360×104 |
Voltage | 380V (customized) | |||
Feeding system | Pneumatic | |||
Cleaning way | Manual/Auto (optional) | |||
Power Consumption | 12KW | 14.1KW | 16KW | 17KW |
Fuel consumption | 300kg/h | 450kg/h | 600kg/h | 900kg/h |
Size | 2036*2400*3058mm | 2236*2600*3058mm | 2396*2800*3158mm | 3103*2340*3354mm |
Gross weight | 4000kg | 4500kg | 5000kg | 10200kg |
Nozzle from ground floor | 1252mm | 1252mm | 1252mm | 1416mm |
Nozzles dia | 440mm | 500mm | 560mm | 596mm |
Chamber temperature | ≤900degree | |||
Flame temprature | ≤1100 degree | |||
Nozzle material | 310s/316 SS | |||
Control system | Frequency conversion, automatic constant temperature, touch screen box | |||
Gasification furnace | High temperature - resistant corundum cement in one pouring molding | |||
Feeding system | belt conveyor | |||
Product future
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(1) Professional air distribution design and control system--higher combustion efficiency
(2) Water-cooling automatic discharge system--24 hours working
(3) Remote PLC Control System
(4) Double frequency conversion
(5) Automatic feeding, no block.
(6) No tar (tar gasifier burning)
(7) Larger burning chamber--full combustion.
Applications
1) 3.6 M kcal biomass gasifier apply to 6-T gas boiler in Environmental Protection Company （replace gas） | 2)7.2 M kcal Biomass gasifier apply to 12-T gas boiler in Food Factory（replace gas） | 3)6 M kcal Biomass gasifier apply to 10-T gas boiler in Pharmaceutical Factory |
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4)3.6 M kcal biomass gasifier connect to 3500kw thermal oil boiler in glycerin production plant | 5) 3.0M kcal biomass gasigier connect to 5-ton vertical boiler in Thailand (replace firewood） | 6) 3.6 M kcal biomass gasifier connect to 6 T chain boiler in Food & Beverage Factory (replace coal) |
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1.Malaysia, 1.8 M Kcal with Rotary Dryer for Drying Palm Shell.
2.Surabaya, Indonesia, Plate Mill, 1.2 M Kcal with 2-T thermal oil boiler
3.Bangkok, Thailand, Press Plate Plant, 6.0 M Kcal with 10-ton Gas Steam Boiler
4.Singapore, Metal Recycling Plant, 1.8 M Kcal with Rotary Drying Kiln for Drying Non-ferrous Metal Sludge
5.Egypt, Steelworks, 2.4 M Kcal for heating crucibles
6.Bolivia, Rice Mill, 1.2 M Kcal with Hot Air Stove for Drying Rice
.........
Our service
Q & A
1. What’s the capacity of the biomass burner?
From 0.6--9.0 Mkcal/h (1-15 tons). Customized solution for customers.
2. Is there any requirement of the fuel?
Within 25 cm in length( 8-15 cm would be better), within 5 cm in width. Moisture within 30%.
3. How to feed automatically?
We will set the feeding time in advance. There is conveyor belt with motor to convey the fuel to the hopper and then drop to the chamber. The hopper is of double-layer design with Pneumatic rob, when the upper layer open, the lower layer is closed, to ensure good sealing performance and no spark come out.
4. How about the after-sales service?
The main body of the machine is guaranteed for 1 year, the nozzle and grate for 6 months. Lifelong low-cost maintenance.
Biomass burner solution machine offers you green solution for heating projects. Welcome to consult.
sales@vincienergy.com
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