Cost Saving Crucible Heating Wood Chip Burner

Cost Saving Crucible Heating Wood Chip Burner

Greenvinci aims to offer customized biomass green solution for heating project to have all-round analysis for customer based on actual needs with rich experience. Cost Saving Crucible Heating Wood Chip Burner saves fuel cost for converting gas fired burner to biomass wood chips.
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Description

Greenvinci aims to offer customized biomass green solution for heating project to have all-round analysis for customer based on actual needs with rich experience.

Cost Saving Crucible Heating Wood Chip Burner saves fuel cost for converting gas fired burner to biomass wood chips.


Case Study

2.4 MKcal (4 TPH/ 4200 KW) biomass wood chip burner for crucible heating in Egypt steel plant


Customer site situation

There are 12 gas burners for crucible heating, the required heating temperature is 1200 ℃.Customer want to save the fuel cost. Wood chips cost cheaper than gas in local.


Greenvinci solution

 We make economic analysis for the customer and found that it would save about 50% fuel cost by using wood chips. But the highest temperature our burner can reach is 1000 ℃, so we have to make another proposal. After discuss with our engineer and customers, we make a conclusion that is to replace 4 of the 12 gas burners but not all. There is still a 20% cost saving. Finally, the proposal have been adopted and the temperature and flame can meet customer’s demand, and save money also


Product Introduction

biomass heating systems

1.Conveyor belt:Run in linkage with the feeding device to form a time-sharing automatic feeding system.

2.Biomass gasification burner:the main body that converts biomass fuel into thermal energy (flame) output. It is composed of high temperature cracking furnace, oxygen supply system, double-layer sealing feeding device, automatic slag discharge system (optional), combustion burner and electric control system. 

3.Converter: If limited by the site, when the nozzle needs to be turned,the converter need to be configured.

4.Boiler:Biomass gasification burner can be adapted to the boiler in use or configured a new boiler, suitable for gas, biomass steam and thermal oil boilers.

5.Energy saver:Reduce exhaust gas temperature and increase thermal efficiency。

6 & 7: Exhaust gas treatment facility, According to different environmental discharges, configure corresponding dust removal facilities.

8. I.D.fan & chimney



Wide range of biomass fuels:

wood chips, pellets, briquettes, palm shell, cashew shell etc.

wood chipbriquettespalm shell

Wide range of applications:

Natural rubber processing , product drying, chemical, food &beverage production and processing ,

pharmaceutical, textile dyeing and finishing,feed, paper & packaging,printing, building materials ,

industrial gas and oil boiler transformation, fruit vegetable drying, electroplating, electrophoresis,

water washing, hot water boiler, heat exchanger, hot air, hot water heat. etc.


High automation

Automatic feeding, Automatic discharge, automatic constant temperature and constant pressure.

Interlocking safety system, automatic shutdown of over-pressure, over-temperature and ultra-low water level.



Parameter of the biomass gasifier
Auto discharge
Item No.GV-360-AGGV-480-AGGV-600-AGGV-720-AG
Output Power(Kcal)360×104480×104600×104720×104
Applicable Fuelwood chips,pelletwood chips,pelletwood chips,pelletwood chips,pellet
Voltage380V380V380V380V
Feeding systemPneumaticPneumaticPneumaticPneumatic
Cleaning wayManual/Auto Manual/Auto Manual/Auto Manual/Auto 
Power Consumption24.7KW29.2KW43.8KW43.8KW
Fuel consumption(h)900kg/h1200kg/h1500kg/h1800kg/h
Size3103*2888*3584mm3303*2888*3584mm3703*2888*3864mm3903*2888*3884mm
Gross weight11600kg12200kg15000kg16500kg
Nozzle from ground floor1646mm1666mm1676mm1691mm
Nozzles dia596mm636mm676mm706mm
Chamber temperature≦900degree≦900degree≦900degree≦900degree
Flame temprature≦1100 degree≦1100 degree≦1100 degree≦1100 degree
Nozzle material 310s/316 Stainless Steel310s/316 Stainless Steel310s/316 Stainless Steel310s/316 Stainless Steel
Control systemVFD, auto constant temperature, touch screen boxFrequency conversion, automatic constant temperature, touch screen boxFrequency conversion, automatic constant temperature, touch screen boxFrequency conversion, automatic constant temperature, touch screen box
Gasification furnaceHigh temp- resistant corundum cement in one pouring moldingHigh temp- resistant corundum cement in one pouring moldingHigh temp- resistant corundum cement in one pouring moldingHigh temp- resistant corundum cement in one pouring molding
Feeding systembelt conveyor belt conveyor belt conveyor belt conveyor 


Cases showing

biomass burner for gas boiler

wood chip burner for gas boiler in food factory


biomass gasification for food factory

wood chips burner convert chain grate boiler 


gasifer for thermal oil boiler

biomass burner for thermal oil boiler


longan drying in Thailand

biomass wood chip burner for Longan drying in Thailand

For more cases

Website:  www.greenvinci.com 

Facebook : https://www.facebook.com/greenvincimachinery/

Twitter :  https://twitter.com/cnbiomass 

Linkedin :  https://www.linkedin.com/company/13300441/ 

Youtube :  https://www.youtube.com/user/cnbiomass


Hot Tags: cost saving crucible heating wood chip burner, manufacturers, suppliers, customized, automatic, environmental, non-pollution, cost saving, energy saving, high efficiency

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